Marantz SR6400 Service Manual

The Marantz SR6400 is a high-performance AV receiver featuring Dolby Digital and DTS decoding, 6-channel amplification (100W x 6), multiple audio/video inputs, digital optical/coaxial inputs, AM/FM tuner, preamp outputs, speaker A/B switching, and advanced surround sound processing. This service manual provides technical specifications, circuit diagrams, troubleshooting procedures, and repair guidelines for qualified service technicians.

1. Technical Specifications 2. Block Diagrams 3. Circuit Descriptions 4. Disassembly Procedures 5. Adjustment Procedures 6. Troubleshooting Guide 7. Parts List 8. PCB Layouts 9. Schematics 10. Safety Precautions 11. Service Notes

Technical Specifications

Detailed electrical and mechanical specifications for the Marantz SR6400 AV receiver.

ParameterSpecification
Power Output100W x 6 (8Ω, 20Hz-20kHz, 0.08% THD)
Frequency Response10Hz - 100kHz (+1/-3dB)
Total Harmonic Distortion0.08% (20Hz-20kHz at rated power)
Signal-to-Noise Ratio100dB (line input)
Input Sensitivity200mV (line), 2.5mV (phono)
Digital InputsOptical x2, Coaxial x2
Video InputsComposite x4, S-Video x3, Component x2
Audio InputsLine x6, Phono, Tape
Dimensions440 x 161 x 418mm (W x H x D)
Weight12.5kg

Block Diagrams

System block diagrams showing signal flow and major functional blocks.

  1. Main System Block Diagram: Shows overall signal path from inputs to outputs
  2. Power Supply Block Diagram: Illustrates AC input to DC power distribution
  3. Audio Processing Block: DSP and decoding circuitry
  4. Amplifier Section: 6-channel power amplifier topology
  5. Tuner Section: AM/FM receiver circuitry

WARNING! These diagrams are for qualified technicians only. Do not attempt repairs without proper training.

Circuit Descriptions

Detailed explanations of major circuit sections and their operation.

  1. Power Supply Circuit: Switching power supply with multiple voltage rails
  2. Main Amplifier Circuit: Discrete 6-channel amplifier design
  3. Digital Processing: 24-bit/192kHz DAC and DSP circuitry
  4. Input Selector: Electronic switching matrix
  5. Protection Circuitry: DC detection, thermal protection, overload

CAUTION! High voltages present in power supply section. Disconnect power before servicing.

Disassembly Procedures

Adjustment Procedures

Factory adjustment procedures requiring specialized test equipment.

Required Equipment: Audio analyzer, oscilloscope, distortion meter, dummy loads

DC Offset: Adjust VR601-VR606 for 0mV ±5mV at speaker terminals
Bias Current: Adjust VR701-VR706 for 10mA ±2mA
Tuner Alignment: FM/AM IF and oscillator adjustments
DSP Calibration: Digital processor alignment via service mode

Troubleshooting Guide

Systematic troubleshooting procedures for common failures.

SymptomPossible CauseCorrective Action
No powerFuse, power supplyCheck F601, measure +5VSTBY, replace power supply IC
No audio outputProtection circuit, amplifierCheck protection relay, measure amplifier outputs
Distorted soundBias current, damaged outputsAdjust bias, replace output transistors
No displayDisplay driver, microcontrollerCheck VFD voltage, replace display driver IC
Tuner not workingTuner unit, power supplyCheck tuner B+ voltage, replace tuner assembly

Parts List

Complete listing of components with manufacturer part numbers.

Part NumberDescriptionQty
2SC5200Power transistor NPN12
2SA1943Power transistor PNP12
STR-6656Switching regulator IC1
NJM4580Dual op-amp8
LA1266FM/AM tuner IC1

PCB Layouts

Printed circuit board layouts for all major assemblies.

  1. Main Board: Component and solder side views
  2. Power Supply Board: High-voltage section layout
  3. Front Panel Board: Display and control circuitry
  4. Amplifier Board: Output stage component placement
  5. Tuner Module: RF circuit layout

Tip: Use magnifying glass for component identification.

Schematics

Complete circuit schematics for all sections.

  1. Power Supply Schematic: AC input to DC outputs
  2. Main Amplifier Schematic: 6-channel amplifier circuits
  3. Digital Audio Section: DAC and DSP circuitry
  4. Control System: Microcontroller and interface
  5. Tuner Circuit: AM/FM receiver schematics
  6. Protection Circuit: Speaker protection relay control

WARNING! Schematics contain high-voltage sections. Exercise extreme caution.

Safety Precautions

Essential safety procedures for service technicians.

Always disconnect AC power before servicing. Discharge large capacitors. Use isolation transformer when testing live circuits. Wear safety glasses. Follow ESD precautions when handling semiconductors.

CAUTION! Lethal voltages present. Only qualified personnel should perform repairs.

Service Notes

Important service information and common repair issues.

Common failures: Power supply IC STR-6656, output transistors 2SC5200/2SA1943, protection relay. Service mode access: Press TONE and STATUS while powering on. Factory reset procedure available in service mode. Calibration requires specific test equipment.

Service Contacts: Marantz Service Department: 1-800-654-6633
Website: www.marantz.com

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